Spray Foam in the Real World, Unfiltered Conversations with the IDI Tech team
Mon Jan 12 2026
Join four of the industry's most seasoned veterans as they swap "war stories" from the field and reveal the critical maintenance habits that separate profitable contractors from the rest.
On this episode of the R-Value Podcast, IDI expert Ken Allison interviews IDI's Senior Spray Foam Technicians: Frank, Matt, Ted, and Jamie.
The conversation begins with a look back at how each technician found their way into the spray foam world, often by necessity rather than design. From insulating massive LNG tanks on barges to spraying television and movie sets for Black Panther 2 and Stranger Things, the group shares their most unique and challenging projects. They also highlight innovative field hacks they have witnessed, such as using landscape fabric for backing or employing exoskeletons to reduce physical strain and injury risk. Moving beyond stories, the technicians offer crucial advice on equipment longevity, emphasizing that pre-maintenance is the key to minimizing downtime. They discuss the common friction points between prideful sprayers and technicians trying to help, urging contractors to put ego aside for the sake of better yield and equipment health. Finally, they close with an important look at safety, stressing the importance of respirators and fresh air systems to protect against irreversible long-term health effects.
Inside this episode...
00:01:35 – How Frank and the team found themselves in the spray foam industry.
00:10:10 – The coolest and oddest jobs: From LNG barge tanks to active paper mills and movie sets.
00:19:14 – Job site innovations: Landscape fabric backing and the potential of exoskeletons.
00:26:40 – Nightmare rigs: Walking away from equipment buried in mounds of ISO.
00:41:53 – Repetitive advice: Pre-maintenance, checking the gun, and monitoring chemical temperatures.
00:59:15 – The most critical advice for the next generation: Respirators and lung safety.
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Join four of the industry's most seasoned veterans as they swap "war stories" from the field and reveal the critical maintenance habits that separate profitable contractors from the rest. On this episode of the R-Value Podcast, IDI expert Ken Allison interviews IDI's Senior Spray Foam Technicians: Frank, Matt, Ted, and Jamie. The conversation begins with a look back at how each technician found their way into the spray foam world, often by necessity rather than design. From insulating massive LNG tanks on barges to spraying television and movie sets for Black Panther 2 and Stranger Things, the group shares their most unique and challenging projects. They also highlight innovative field hacks they have witnessed, such as using landscape fabric for backing or employing exoskeletons to reduce physical strain and injury risk. Moving beyond stories, the technicians offer crucial advice on equipment longevity, emphasizing that pre-maintenance is the key to minimizing downtime. They discuss the common friction points between prideful sprayers and technicians trying to help, urging contractors to put ego aside for the sake of better yield and equipment health. Finally, they close with an important look at safety, stressing the importance of respirators and fresh air systems to protect against irreversible long-term health effects. Inside this episode... 00:01:35 – How Frank and the team found themselves in the spray foam industry. 00:10:10 – The coolest and oddest jobs: From LNG barge tanks to active paper mills and movie sets. 00:19:14 – Job site innovations: Landscape fabric backing and the potential of exoskeletons. 00:26:40 – Nightmare rigs: Walking away from equipment buried in mounds of ISO. 00:41:53 – Repetitive advice: Pre-maintenance, checking the gun, and monitoring chemical temperatures. 00:59:15 – The most critical advice for the next generation: Respirators and lung safety.